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HOW DOES IT WORK?

STEP #1: DIGITIZE THE IMAGE: Custom embroidery is primarily an automated process that converts a digital image into data which guides the operation of the embroidery machine. For this to happen, the first step is to digitise the image. This may include lettering, a logo or a visual image. Digitising converts the image into stitch data which the embroidery machine can understand. Once digitized this is sent to the embroidery machine.

STEP #2: DIRECT THE MACHINE ON WHAT IT SHOULD DO: The embroidery machine is then instructed which design we are working on. The correct threads are loaded onto the machine and the machine taught where to find each coloured thread. So for example, if the design includes some red and the red thread is on station 12 then the machine has to be taught that when stitching the red areas use station 12.

STEP #3: STABILIZE AND HOOP THE GARMENT: During the embroidery process, the garment is held in a hoop. This is a 2 piece frame which is sandwiched over the garment to keep the fabric secure during the sewing process.

STEP #4: TEST: A test sample is stitched out using the selected design, the required thread and on fabric which closely matches the finished article of clothing. There is a wide range of stabilizing options and different design and fabrics require different stabilizers.

STEP #5 STITCH OUT: When we are happy that the digitised design is correct and loaded on the embroidery machine, the garment is correctly hooped and secured, the correct threads have been selected and the machine taught where to find them, then we start the embroidery onto the finished garments. This may be a run of 5, 10 or 100 items. This is when the industrial embroidery machine earns its keep. Providing the correct maintenance is kept up to date, these machines are designed the work all day every day without missing a beat.

STEP #6 FINISH, PACKAGE, DELIVER: Finally, after each garment is embroidered, the finished work is checked, any loose threads (back and front) are trimmed, and the garment is neatly folded and placed into its respective packaging.

BENEFITS OF EMBROIDERY

OFFERS RICH COLOR: When you want red you want red and when you want green you want green, right? This is whatā€™s nice about embroidery and working with thread versus print. When you choose the color of thread, the finished product will appear as the exact color you chose. You can pick from hundreds of colors.

DURABILITY: Stitched designs are sewn onto the actual garment. Unlike printed garments or heat transfer garments, embroidery could outlast the life of the garment. Printed or heat transfer decorated garments can have pretty good life-cycles. However, at some period of time they will begin to fade or crack, whereas, stitching does not.

OFFERS VARYING LEVELS OF DIMENSION: Printed garments can look absolutely beautiful! Your custom embroidered shirt or custom stitched hat design can achieve a 3D or puff look. Raising the stitched design makes the logo or wording look like itā€™s jumping out at you. It also feels good when you rub your fingers across puff embroidery. It feels like your logo is a lone emblem thatā€™s been placed onto your cap.

STITCHED OUT EMBROIDERED PATCHES: What if you donā€™t want an image embroidered onto your shirt? Once you stitch an image onto your jacket, it pretty safe to assume itā€™s meant to be permanent. If you donā€™t want to apply a permanent design there is an alternative, ā€œpatches.ā€ Embroidered patches can be used as a temporary alternative. For example, your company logo can be embroidered onto a patch. The patches can then be cut out and an adhesive backing can be applied.

PERMANENT NATURAL LOOK: What if you donā€™t want an image embroidered onto your shirt? Once you stitch an image onto your jacket, it pretty safe to assume itā€™s meant to be permanent. If you donā€™t want to apply a permanent design there is an alternative, ā€œpatches.ā€ Embroidered patches can be used as a temporary alternative. For example, your company logo can be embroidered onto a patch. The patches can then be cut out and an adhesive backing can be applied.

FAQs

How does pricing for custom patches work?
We've made patch ordering easier than ever before! Choose from default sizes. NO ART OR SETUP FEES on bulk orders over 50 per design. And with our bulk discount pricing, the more you buy, the more you save!
What is the order minimum?
Most of our patch styles come with a low 25 pc minimum per style and size except for Leather, Woven and NinjaFlex have a min of 50pc.
Will I get an art proof?
Every order comes with a FREE proof for approval before we can begin production. From there it usually takes 8-11 days for your custom patch order to arrive.
What can I use custom patches for?
Custom patches can be used for a wide range of purposes, including on uniforms, jackets, hats, bags, and more. They can be used for branding, promoting a cause or organization, or simply as a decorative accessory.
What file format should my patches be in?
We recommend high resolutions like .AI vector formats or EPS. These allow for easy resizing without loss of quality. We can also work with high-resolution image (300 DPI) files like JPEG or PNG. With many of our custom patches, you can enjoy photographic quality, no matter how intricate the design is.
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